Mar Cor Purification 23G-SERIES Spécifications

Mar Cor Purification 23G-SERIES REVERSE OSMOSIS SYSTEM Operation and Maintenance Manual 3024270 Rev. G 14Oct13

23G-Series RO System 3024270 Rev G 1 14Oct13 1.0 GENERAL INFORMATION 1.1 General Description CAUTION: When used as a medical device, Federal

23G-Series RO System 3024270 Rev G 91 14Oct13 Troubleshooting Guide - Machine Performance Symptom Possible Causes Remedies Recovery too high. Ad

23G-Series RO System 3024270 Rev G 92 14Oct13 Troubleshooting Guide - Machine Performance Symptom Possible Causes Remedies Declining rejection (o

23G-Series RO System 3024270 Rev G 93 14Oct13 Troubleshooting Guide – EMC-100 Display Failures Symptom Possible Causes Remedies permeate and/or d

23G-Series RO System 3024270 Rev G 94 14Oct13 Troubleshooting Guide – 23G System Failures Symptom Possible Causes Remedies 23G electrical machin

23G-Series RO System 3024270 Rev G 95 14Oct13 7.1 Emergency Alarm Bypass CAUTION: The following are regarded as emergency conditions. Bypass

23G-Series RO System 3024270 Rev G 96 14Oct13 7.1.2 Rejection Low Alarm Due to Failed Feed Conductivity Probe Install a short piece of wire bet

23G-Series RO System 3024270 Rev G 97 14Oct13 • Restore the offset settings and wiring when the new transducer is installed. • The new transduc

23G-Series RO System 3024270 Rev G 98 14Oct13 7.2 General ECM-100 Reference/Troubleshooting Guidelines Figure 7.11 ECM 100 Software Modu

23G-Series RO System 3024270 Rev G 99 14Oct13 7.2.1 Resetting the ECM-100 If exterior problems (such as power surges, lightening storm) have da

23G-Series RO System 3024270 Rev G 100 14Oct13 6. Ensure the terminal board is firmly connected to the main board by gently pressing on the top

23G-Series RO System 3024270 Rev G 2 14Oct13 1.2 The Manual This manual has been prepared to provide the operator with information on the instal

23G-Series RO System 3024270 Rev G 101 14Oct13 The ECM-100 calculates % rejection using the following equation: % Rejection = 1- Permeate Co

23G-Series RO System 3024270 Rev G 102 14Oct13 7.2.5 Verifying the Temperature Circuitry of the Main Board 1. Turn the machine OFF. 2. Unpl

23G-Series RO System 3024270 Rev G 103 14Oct13 7.2.6 Difficulty Calibrating Permeate Conductivity The integrity of the permeate conductivity ci

23G-Series RO System 3024270 Rev G 104 14Oct13 V1 and V2 main logic boards and relay boards are interchangeable (i.e., you could have a V1 main l

23G-Series RO System 3024270 Rev G 105 14Oct13 8. Rinse or blot away any remaining droplets of the pH solution and reinstall the pH sensor into

23G-Series RO System 3024270 Rev G 106 14Oct13 a. Adjustment range of “Permeate Conductivity High” alarm is 0-50 S/cm for Rev D3 software; 0-20

23G-Series RO System 3024270 Rev G 107 14Oct13 Menu #6 Calibrate ECM Adjustment Rangea Alarm Limit pH 0 or 1 (Disable or Enable) PRE-FILT PRESS -

23G-Series RO System 3024270 Rev G 108 14Oct13 8.4 Temperature Calibration Procedure 8.4.1 Cleaning the Feed Conductivity Sensor 1. Turn m

23G-Series RO System 3024270 Rev G 109 14Oct13 8.5 Conductivity Calibration Procedure 8.5.1 Measuring the Conductivity of Feed and Permeate

23G-Series RO System 3024270 Rev G 110 14Oct13 8.5.3 Displaying the Feed Conductivity on the ECM-100 1. Press the ESC key twice to return to

23G-Series RO System 3024270 Rev G 3 14Oct13 1.3.4 DO NOT OPERATE IN A FLAMMABLE ATMOSPHERE: To avoid fire or explosion, do not operate

23G-Series RO System 3024270 Rev G 111 14Oct13 5. Locate the potentiometer marked “feed” on the main circuit board. The circuit board for the p

23G-Series RO System 3024270 Rev G 112 14Oct13 1. Take a sample of the permeate from the permeate sample port [about 8 ounces (0.24 L)] in orde

23G-Series RO System 3024270 Rev G 113 14Oct13 Two lines of factory settings will be displayed. • Enter the storage code using the following ke

23G-Series RO System 3024270 Rev G 114 14Oct13 7. Use the UP arrow on the controller to advance the pre-filter pressure reading on the screen t

23G-Series RO System 3024270 Rev G 115 14Oct13 5. Close the permeate outlet valve. 6. Secure the end of the hose attached to the CIP fitting.

23G-Series RO System 3024270 Rev G 116 14Oct13 8. After 15 - 20 seconds of operation measure the concentrate flow. Measure the concentrate flow

23G-Series RO System 3024270 Rev G 117 14Oct13 4. The “Conc Flow rate Offset” should read 00. If it does not read 00: • Enter the passcode in

23G-Series RO System 3024270 Rev G 118 14Oct13 2. The “Conc Flow Rate Slope” should read 37. If it does not read 37: • Press the ARROW keys t

23G-Series RO System 3024270 Rev G 119 14Oct13 5. Enter the passcode in the following sequence to adjust the reading: a. HAND/AUTO b. CIP c.

23G-Series RO System 3024270 Rev G 120 14Oct13 Calibrating the Permeate Flow Rate Slope 1. Press ESC twice to return to the ECM-100 default men

23G-Series RO System 3024270 Rev G 4 14Oct13 Salt (Ionic) Rejection Salt (Ionic) Rejection is the percent of dissolved salt rejected by the membr

23G-Series RO System 3024270 Rev G 121 14Oct13 9.0 RETURNED GOODS AUTHORIZATION PROCEDURE If you wish to return materials for warranty evaluati

23G-Series RO System 3024270 Rev G 122 14Oct13 11.0 SPARE PARTS LISTS Valves Part Number Control Solenoid, Stainless Steel, 3-way, 1/4 inch (I

23G-Series RO System 3024270 Rev G 123 14Oct13 Flow Block and Connectors Part Number Hosebarb, Nylon, 3/4 inch Hosebarb, x 3/4 inch MPT OS11118

23G-Series RO System 3024270 Rev G 124 14Oct13 Electrical Part Number PCB Assembly, Main Logic Board, ECM-100 60 Hz OS1163521 PCB Assembly, Ma

23G-Series RO System 3024270 Rev G 125 14Oct13 Test Kits Part Number pH Test Kit, Range 4-10 Standard Units OS1155478 Clamps Part Number Vic

23G-Series RO System 3024270 Rev G 126 14Oct13 NOTE: Machine expansion may require a change in pump and motor assembly. Contact your equipment

23G-Series RO System 3024270 Rev G 127 14Oct13 Motor (hp) 23G Model # of Elements Pump and Motor Assembly Part Number Voltage (380) Flow P

23G-Series RO System 3024270 Rev G 128 14Oct13 NOTES:

23G-Series RO System 3024270 Rev G 129 14Oct13

23G-Series RO System 3024270 Rev G 5 14Oct13 Figure 1.2 System Schematic An example of how to calculate salt rejection and r

Call (800-633-3080) for additional information or visit www.mcpur.com. 1144555500 2288tthh AAVVEE NN PPllyymm

23G-Series RO System 3024270 Rev G 6 14Oct13 1.4 Flow Description The pretreated feedwater passes through a disposable 5 micron cartridge filte

23G-Series RO System 3024270 Rev G 7 14Oct13 Figure 1.3 Typical Flow Diagram for 23G Systems

23G-Series RO System 3024270 Rev G 8 14Oct13 1.5 Machine Nomenclature Mar Cor Purification water purification machines are numbered in such a wa

23G-Series RO System 3024270 Rev G 9 14Oct13 1.7 Machine Features Mar Cor Purification 23G Series machines contain an array of useful standard f

23G-Series RO System 3024270 Rev G 10 14Oct13 • high/low primary pressure (immediate shutdown on primary high pressure) • low inlet post-filt

23G-Series RO System 3024270 Rev G 11 14Oct13 1.8 Environmental Requirement Minimum Maximum Ambient Temperature 4°C

23G-Series RO System 3024270 Rev G 12 14Oct13 Inlet Connection Thread 1-inch Female National Pipe (FNPT) 1. Continuous operation over 85F (2

23G-Series RO System 3024270 Rev G 13 14Oct13 Permeate Outlet: 1-inch female NPT 1.9.3 Concentrate Flow Rate Factory set as stated on serial

23G-Series RO System 3024270 Rev G 14 14Oct13 Table 1.2 Approximate Shipping Weights and Dimensions Model Number Shipping Dimensions Shipping We

23G-Series RO System 3024270 Rev G 15 14Oct13 1.9.7 Power Ratings Table 1.3 23G Power Rating Table Machine Part Number Volts Amps Phase HZ 302

23G-Series RO System 3024270 Rev G 16 14Oct13 Machine Part Number Volts Amps Phase HZ 3024326 208/230~ 22 3 60 3024328 460~ 12 3 60 3024329 460~

23G-Series RO System 3024270 Rev G 17 14Oct13 1.10 Medical Membrane Element Specification NaCl rejection: 99.0% Average (98.0% minimum) Based on

23G-Series RO System 3024270 Rev G 18 14Oct13 2.0 INSTALLATION 2.1 Machine Location At least 45 inches (114 cm) of space should be allowed abo

23G-Series RO System 3024270 Rev G 19 14Oct13 NOTE: Soft, flexible hose can be used, but must be installed in a manner which prevents “kinks”

23G-Series RO System 3024270 Rev G 20 14Oct13 1. Connect the ECM-100 power cord to a properly grounded 15 A, 115 VAC/60Hz or 10 A 220 VAC/50Hz,

NOTICE For personal and system safety, and for optimum product performance, make sure you thoroughly read and understand the contents of this m

23G-Series RO System 3024270 Rev G 21 14Oct13 Figure 2.3 Three-Phase Motor Wiring A1 L1 L2 A2 L3 T1 T2 T3 14 98 T3 97

23G-Series RO System 3024270 Rev G 22 14Oct13 GROUND WIRING DIAGRAM FOR 23G MOTOR STARTER USING ENCLOSURE P/N 3024381 Fig

23G-Series RO System 3024270 Rev G 23 14Oct13 2.4 Machine Lockout In general, the machine should be operated in AUTO mode in which conditions ar

23G-Series RO System 3024270 Rev G 24 14Oct13 3.0 PREPARATION AND START-UP 3.1 Pretreatment for Water Purification Mar Cor Purification 23G

23G-Series RO System 3024270 Rev G 25 14Oct13 3.2 Initial Start-Up CAUTION: When the 23G RO machine is first installed or membrane elements

23G-Series RO System 3024270 Rev G 26 14Oct13 9. Switch off the 115/230 volt control circuit by pressing the OFF button on the ECM-100. 10. Re-

23G-Series RO System 3024270 Rev G 27 14Oct13 17. During typical start-up/flushing check the primary and final pressures which should be below t

23G-Series RO System 3024270 Rev G 28 14Oct13 3.3 Daily Start-Up and Operation Checklist NOTE: This section may be copied for placement on th

23G-Series RO System 3024270 Rev G 29 14Oct13 8. Daily operating logs should be completed every 8 hours. Daily Pretreat and RO Log Sheets (Techn

23G-Series RO System 3024270 Rev G 30 14Oct13 4.0 ECM-100 OPERATION 4.1 ECM-100 General Description of Operation The ECM-100 is a state-of-the-

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23G-Series RO System 3024270 Rev G 31 14Oct13 Auto-On Active Indicates that the Auto-On feature is active; the machine will start automaticall

23G-Series RO System 3024270 Rev G 32 14Oct13 4.2.5 Liquid Crystal Display (LCD) Displays date, time, 10 operating parameters, and alarm or menu

23G-Series RO System 3024270 Rev G 33 14Oct13 Figure 4.5 ECM-100 Front Panel

23G-Series RO System 3024270 Rev G 34 14Oct13 4.2.6 ECM-100 Passcode Your machine is equipped with an ECM-100 controller/monitor to perform the

23G-Series RO System 3024270 Rev G 35 14Oct13 7. To recall factory settings: a. Go to the Factory Settings Menu (menu 11). b. Push ENTER swit

23G-Series RO System 3024270 Rev G 36 14Oct13 05 Log Tables The Log Tables Menu allows the user to display and download historical machine operat

23G-Series RO System 3024270 Rev G 37 14Oct13 08 Print Current Values The Print Current Values Menu is used to facilitate a download of current o

23G-Series RO System 3024270 Rev G 38 14Oct13 13 Comm Port Speed The Communication (Comm) Port Speed Menu is used to set the baud rate of the RS-

23G-Series RO System 3024270 Rev G 39 14Oct13 4.3.1 Selecting Parameters and Changing Settings To select a parameter: 1. Scroll through the pa

23G-Series RO System 3024270 Rev G 40 14Oct13 4.3.3 ECM-100 Clean-in-Place (CIP) Operation For CIP operation from the ECM-100 follow these steps

3024270 Rev G A 14Oct13 TABLE OF CONTENTS 1.0 GENERAL INFORMATION 1 1.1 General Description 1 1.2 The Manual

23G-Series RO System 3024270 Rev G 41 14Oct13 Table 4.5 ECM-100 Alarm Settings Alarms (Menu 02) Range Factory Preset PERM COND HI 0 - 200 S/cm (

23G-Series RO System 3024270 Rev G 42 14Oct13 Table 4.6 ECM-100 Timer Settings Timers (Menu 03) Range Factory Preset RO PUMP DELAY 1 - 99 sec1 6

23G-Series RO System 3024270 Rev G 43 14Oct13 Figure 4.6 23G Series ECM-100 Main Board Electrical Diagram

23G-Series RO System 3024270 Rev G 44 14Oct13 Figure 4.7 23G ECM-100 Relay Board Electrical Diagram

23G-Series RO System 3024270 Rev G 45 14Oct13 4.4 ECM-100 Display Screens 4.4.1 ECM Display Screen Hierarchy

23G-Series RO System 3024270 Rev G 46 14Oct13 4.4.2 Detail of Date and Time Operation (Menu 01) PASSCODE REQUIRED FOR SETPOINT ADJUSTMEN

23G-Series RO System 3024270 Rev G 47 14Oct13 4.4.3 Detail of Alarm Limits Operation (Menu 02) Refer to Table 4.5 ECM-100 Alarm Set Points for

23G-Series RO System 3024270 Rev G 48 14Oct13 4.4.4 Detail of Timer Presets Operation (Menu 03) 1 All values are 0-9

23G-Series RO System 3024270 Rev G 49 14Oct13 4.4.5 Detail of Accumulated Hours Operation (Menu 04) 4.4.6 Detail of Log Tables Operation (M

23G-Series RO System 3024270 Rev G 50 14Oct13 4.4.7 Detail of Calibration Operation (Menu 06) PASSCODE REQUIRED TO ADJUST CALIBRATION VALUES

3024270 Rev G B 14Oct13 4.0 ECM-100 OPERATION 30 4.1 ECM-100 General Description of Operation 30 4.2 ECM-100 Displays a

23G-Series RO System 3024270 Rev G 51 14Oct13 1. Adjustment ranges remain the same whether in U.S. or Metric units; the settings are dimensionle

23G-Series RO System 3024270 Rev G 52 14Oct13 4.4.8 Detail of Print Current Values Operation (Menu 08) 4.4.9 Detail of Metric/US Select Oper

23G-Series RO System 3024270 Rev G 53 14Oct13 4.4.11 Detail of Factory Settings Operation (Menu 11) 4.4.12 Detail of Auto-On Tank Full Operat

23G-Series RO System 3024270 Rev G 54 14Oct13 4.4.13 Detail of Comm Port Speed Operation (Menu 13) PASSCODE REQUIRED

23G-Series RO System 3024270 Rev G 55 14Oct13 5.0 MACHINE OPERATION AND MAINTENANCE Proper maintenance of the 23G RO system in accordance with t

23G-Series RO System 3024270 Rev G 56 14Oct13 WARNING: Determination of microbial culturing and disinfection frequency is the responsibility of

23G-Series RO System 3024270 Rev G 57 14Oct13 8. Observe and record the percent rejection and permeate conductivity displayed on the ECM-100 di

23G-Series RO System 3024270 Rev G 58 14Oct13 5.4 Quarterly Requirements 1. Clean/sanitize the membrane elements. Refer to Section 5.8 for t

23G-Series RO System 3024270 Rev G 59 14Oct13 5.5 Semi-Annual requirements 1. Tighten all electrical screws in the control box. NOTE: Discon

23G-Series RO System 3024270 Rev G 60 14Oct13 CAUTION: Do not operate the machine with more than 30% additional concentrate flow without prior

3024270 Rev G C 14Oct13 5.8 Step-Wise Cleaning 60 5.8.1 Installation of the 23G CIP 61 5.8.2 General Clean-In-Place

23G-Series RO System 3024270 Rev G 61 14Oct13 NOTE: Cleaning may be required as often as once every week or infrequently as every quarter, dep

23G-Series RO System 3024270 Rev G 62 14Oct13 3. Hook up the CIP feed hose to the quick connect fitting on the pump. Hook the other end of the

23G-Series RO System 3024270 Rev G 63 14Oct13 10. Return to the ECM-100 controller and push the HAND/AUTO button to HAND. The Hand Mode light w

23G-Series RO System 3024270 Rev G 64 14Oct13 CAUTION: Do not leave cleaning solution in the machine for a period longer than one hour. The cl

23G-Series RO System 3024270 Rev G 65 14Oct13 5.9 Sanitizing Using a CIP System WARNING: Determination of microbial culturing and disinfecti

23G-Series RO System 3024270 Rev G 66 14Oct13 • The peracetic acid-based chemical solution is mixed with water free from iron and other transit

23G-Series RO System 3024270 Rev G 67 14Oct13 2. Remove the pre-filter bowl by rotating it counterclockwise. 3. Remove the old filter. 4. I

23G-Series RO System 3024270 Rev G 68 14Oct13 5.14 Membrane Element Replacement As time progresses, the efficiency of the membrane elements wil

23G-Series RO System 3024270 Rev G 69 14Oct13 CAUTION: Upon start-up of a new machine or installation of new membranes machine must be operat

23G-Series RO System 3024270 Rev G 70 14Oct13 Figure 5.8 Brine Seal at Exit End Figure 5.9.1 Membrane Element Installation P/N OS1229398 Hou

3024270 Rev G D 14Oct13 8.0 23G SOFTWARE 103 8.1 Calibration Procedures – Version 2 Software 103 8.2 pH Calibration P

23G-Series RO System 3024270 Rev G 71 14Oct13 6. Apply a small amount of water-soluble lubricant to the outside surface area of all O-rings ins

23G-Series RO System 3024270 Rev G 72 14Oct13 9. Once the membrane element orientation has been determined, install a housing adapter into the e

23G-Series RO System 3024270 Rev G 73 14Oct13 all the preservatives have been removed from the membrane elements and prevent irreversible damage.

23G-Series RO System 3024270 Rev G 74 14Oct13 CAUTION: The flow control orifice valves are sealed to prevent tampering, and should not be adju

23G-Series RO System 3024270 Rev G 75 14Oct13 5.15.1 Leaks During adjustment it is normal for a very small amount of water to leak from under the

23G-Series RO System 3024270 Rev G 76 14Oct13 Do not make adjustments when the Autoflush light is ON. Always wait until the Autoflush finishes an

23G-Series RO System 3024270 Rev G 77 14Oct13 Adjusting the Orifices - requires two wrenches and a large screwdriver. a. Use one wrench to hold

23G-Series RO System 3024270 Rev G 78 14Oct13 5.16 Permeate Divert Factory-installed valves divert the RO permeate to drain for a preset period

23G-Series RO System 3024270 Rev G 79 14Oct13 6.1 Level Controls Float switches pressurized storage tank switches or other level controls may be

23G-Series RO System 3024270 Rev G 80 14Oct13 6.2 pH Controller/Sensor (ECM-100-pH) A factory installed pH sensor can be connected to your ECM-

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23G-Series RO System 3024270 Rev G 81 14Oct13 6.3 Printer/Computer Interface The ECM-100 is designed to allow data downloads to a computer or a

23G-Series RO System 3024270 Rev G 82 14Oct13 To capture data from ECM-100 to a PC using HyperTerminal® Go to the windows application (START men

23G-Series RO System 3024270 Rev G 83 14Oct13 Table 6.10 Two-Digit HyperTerminal Alarm Codes Number on Left Number on Right 0 No Alarm 0 No Alar

23G-Series RO System 3024270 Rev G 84 14Oct13 Table 6.11 Example ECM-100 History Log DATE TIME PRESSURES FLOWS pH TEMP REJ Cp ALARM PRE POS PR

23G-Series RO System 3024270 Rev G 85 14Oct13 Hardware Requirements All new IBM personal computers and clones are supplied with a standard 9-pin

23G-Series RO System 3024270 Rev G 86 14Oct13 Go to Section 6.3.5 and complete Print Test. Connecting to a Parallel Printer Requires a “Serial-to

23G-Series RO System 3024270 Rev G 87 14Oct13 6.3.6 Print Functions Printing Current Displays 1. Connect printer to ECM-100 as described in P

23G-Series RO System 3024270 Rev G 88 14Oct13 Troubleshooting Guide - Machine Performance Symptom Possible Causes Remedies Low operating pressur

23G-Series RO System 3024270 Rev G 89 14Oct13 Troubleshooting Guide - Machine Performance Symptom Possible Causes Remedies pressure drop [over 15

23G-Series RO System 3024270 Rev G 90 14Oct13 Troubleshooting Guide - Machine Performance Symptom Possible Causes Remedies Sensor cable not full